BEVERAGE PROCESS with flow meter & Highly sophisticated instrumentation, machine will mix water + syrup + CO2 In line with very high accuracy of Brix control +/- 0.01 By Dozing Pump BRIX Models range from 3/4/6/9 KLPH
HIGH QUALITY INPUTS:
- Pumps Fully Stainless Steel from Jaisat.
- Pipes and Pipe Fitting with High quality (3RA) From Alfa Laval.
- Flow meters, Probes E&H / Jaisat.
- Electronic control by-PLC From Siemens.
- Pipes & Joints with high welding quality.
- Main is mixing dosing pump from Jaisat.
- PHE From A
DEAERATION:
- Removes the air from the treated water to keep the beverage DO level down.
- The decoration is done with vacuum as well with the forced CO2 method.
- 2 Stage SS water tank with continuous water circulation under vacuum condition for duration.
- Water ring type vacuum pump is used to create a vacuum.
- Pipes & Joints with high welding quality.
CHILLING:
- The row beverage after mixing is chilled through a plate heat exchanger (PHE)
- He beverage output temperature is controlled by controlling the coolant with pneumatic proportional valve and PID controller.
CARBONATION:
- The CO2 is mixed chilled beverage by online venture system by measuring CO2 flow. The CO2 is controlled by manual vernier graded valves.
STORAGE:
- The ready chilled beverage is stored in an insulated SS tank.
- The tank is equipped with pressure control and level control system.
- The tank is equipped with high pressure safety valve.
PERFORMANCE GUARANTEE:
- Maximum carbonation: 12 grams/ liter.
- Carbonation accuracy: +/- 0.1 GV
- Duration efficiency: 75%
- BBeverage Temperature: 2 Deg. C @ incoming water temp. 35 deg. C.
- Temperature accuracy: +/- 1 deg. C.
- Beverage temp. Drop: Max. 1 Deg. C. / 10 min. storage
- CIP flow: 10% higher than rated mixer capacity
CONSTRUCTION:
- All 3 tanks (Deaeration, Carbonation and Buffer tank) made of SS 304.
- Hygienic construction concept.
- Machine Piping SS 304.
- Piping fabrication by purging orbital welded.
- Pneumatic controls by genetics.
- Main electrical panel made of SS 304.
- All electrical hardware by Schneider.
- Automation system from Siemens.